Tag Archives: steel fabrication

Learning About Metal Fabrication

Metal fabrication is an extremely sought after trade in many industries.

Likewise with specific trades, metal fabrication takes time; and learning the methods of working with metal, training through college and apprenticeships are necessary.

If you are looking for a career in metal fabrication, it is important for you to learn the correct techniques to ensure you are prepared and have the appropriate knowledge for a job in the metal fabrication field.

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Steel fabrication process

As steel is such a versatile material, there are a wide range of stainless steel fabricating techniques. 

In order to understand the benefits of the different types of stainless steel fabrication, we should take a look at the processes behind steel fabrication.

Stainless steel, although having a relatively high strength and work hardening rate, is malleable enough to be manipulated; bent, deep drawn, folded, machined, spun or welded.

Work hardening

The process of work hardening is strengthening the material through deformation. Relative to other varieties of steel, any stainless steel work will harden quickly, however, the rate will depend on the specific grade of the alloy.

It will be useful to match the steel grade with a work hardening treatment that is suitable. As austenitic stainless steel is often only hardened only through cold working a treatment process with thermal properties would best be applied to other grades such as those in the martensitic family.

The magnetism of stainless steel can be increased through work hardening. Steel’s magnetism does tend to be relatively slight, however, the higher work hardening rates exhibit higher levels of magnetic capacity following the treatment.

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Stainless steel fabricating process

The versatility of stainless steel fabricating techniques is such, that there is a wide range of it.
Although it has quite high strength and work hardening rates, stainless steel is malleable enough  to be bent, folded, machined, welded, deep drawn, or spun.

Work hardening with stainless steel

Work hardening is a term used for the process of strengthening material through deforming it.
When working with stainless steel, depending on the grade of alloy, the work will harden pretty fast.

It’s quite helpful to match the steel grade with a work hardening treatment that is most suitable for the steel.

Tips on how to machine stainless steel

Machining stainless steel can be a tricky process because of the possibility of chipping the steel.
There are ways of preventing chipping happening when machining stainless steel:

– Apply coolants or lubricants to the equipment
– Use large tools to help dissipate heat
– Maintain light cuts and constant feeds
– Use chip breakers to deflect debris
– Select a machine tool that reduces vibration
– Keep the cutting edge sharp, at all times

Welding stainless steel

A majority of stainless steel products can be welded, but the efficiency does depend on the grade:

Austenitic – Most of the austenitic grades are suitable for welding, however this particular group can suffer from inter-granular corrosion on its thicker products.
When welding thick materials for projects, something to consider would be using low carbon content grades.

Martensitic – These types of grades are good options for welding, though they’re prone to cracking.
To reduce the possibility of fractures occurring, heat the material prior to welding, and afterwards.

Ferritic stainless steel – It isn’t really a suitable grade for welding but some may be appropriate for certain projects.
Issues presented may be sensitisation, low ductility and high grain growth can be overcome with the help of austenitic stainless steel fillers, or by heating the welded material, after it’s been welded.

Duplex – Low thermal expansion is more suitable for this grade.

For more information on steel fabrication, please visit our website!

Steel fabrication: how does it work?

You may have heard of steel fabrication, but do you know how it works?

Steel is an alloy, made from a combination of iron and a number of other metals including carbon, silicon, phosphorus and sulphur. There are varied amounts of these metals present in steel, but it’s commonly found that levels of carbon should be below two percent, with other metals in steel being below one percent. Steel can be cut, shaped and moulded into a range of products; which can all vary from household appliances to vehicle components.

The process in which steel is bent and shaped is widely known as steel fabrication. The birth of steel fabrication came in 1856, when Henry Bessemer, a British inventor, smelted steel. As time has gone on, steel fabrication has evolved into an incredibly advanced process, one that’s way more effective in the modern environment. To this day though, the skill and technique required in order to smelt steel rests at an incredibly high level.

The process behind steel fabrication

In steel fabrication, there are two existing methods that are used universally. The first method of steel fabrication is known as the ‘integration’ method, where the raw material found in steel are heated until they melt, and then being mixed together. Steel that is fabricated today is made using this method.

The second and final method is a process that’s used with recycled steel. This process is known as the Electric Arc Furnace Method, which is the quicker method out of the two. Recycled steel is placed into a furnace, then being melted and set, cut and bent into its final product.

When taken into account, both methods of steel fabrication require a huge amount of skill and precision in order to be done correctly. As of this blog being written, there are as many as three thousands types of steel known to man, with each type holding its own chemical properties, as well as its physical properties.

With the experience held at Taylor Engineering, we know everything there is to know about steel fabrication. Don’t believe us? You can either call us on 0121 326 9035 and even email us regarding any questions you may have on info@taylorengineering.co.uk! Our employees are more than happy to help with any needs you may have, providing the answers to questions you may hold! You can see a list of our services and products here!

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What exactly is steel fabrication?

Steel fabrication is used in a number of objects, but what exactly is it?

Steel fabrication is a term that’s used to describe the process of the cutting, forming and the overall shaping of steel alloy, a process that’s done to create a product. Unlike welding, where items are either strengthened or repaired, steel fabrication takes numerous amounts of mental, attaching them together to form a predefined shape and size. A skilled technician is needed in order to carry out such a process, using their in depth experience and knowledge to create marketable objects from raw components. There’s usually very little room for any form of error in the process, as it’s one of the most common forms of item production. Industrial giants use steel fabrication as a way of creating all forms of products, from vehicular items to household appliances.

A steel fabrication machinist is employed to shape raw materials into various forms, depending on which product they are trying to produce. The process is usually completed using either heat, pressure or electricity, helping mould and form various shapes. Though most of this work is achieved through using heat as a way of steel fabrication, a small part of the process can occur through harnessing various electrical forms. Both processes share the function of firstly melting down any metals through extensively high temperatures, then using various other forms of treatment to form the various shapes.

Once the steel has gone through the processing stage, the next step in the process it to determine which specific shape the steel is going to be formed into. There are two specific factors that will have effect on the outcome, most commonly the software package that’s used and what equipment is at hand to those in the machine shop. Various equipment does different things, so a machinist with a wider range of tools will have a higher ability to form a shape. Cutting edge technology is often adapted by most steel fabrication companies as a way to offer the best service in the steel fabrication process. The cutting edge technology allows for the maintainence of high profiency, allowing for high quality items to be produced. This will also allow superior accuracy on the finished product.

The final outcome of the steel fabrication process is visible in the impeccable steel frames that harness modern businesses, as well as a high number of both industrial and commercial appliances taking from the works. The steel fabrication pieces are often used in other products, such as pipe supports and ladders, making it a mandatory process for modern items.